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SUPEREX SC-1000

Supercritical Extraction System

SC-1000
  • 1 Liter extractor column,
  • 2 separator columns,
  • With CO2 liquefaction system,
  • Working pressure up to 345 Bar,
  • Working temperature up to 70 °C,
  • Temperature control in separators,
  • CO2 recycling system,
  • All surfaces in contact with food are stainless steel,
  • Smooth-honed reactor columns against microbial attachments,
  • Temperature control with PID algorithm,
  • Digital fully automatic pressure control,
  • Possibility to load samples with a stainless steel basket or a cloth basket,
  • Gas feeding or cyclone flow feature from the bottom to the separators,
  • Trap solution to the separators; water, alcohol etc. can be added.
  • CO2 recovery system,
  • Adding an extra extractor,
  • Adding an extra separator,
  • Pressure control in separators,
  • Fully automatic flow control/Automatic back-pressure regulator (BPR).
  • CO2 recovery system,
  • Adding an extra extractor,
  • Adding an extra separator,
  • Pressure control in separators,
  • Fully automatic flow control/Automatic back-pressure regulator (BPR).

Ürün Açıklaması

The SC-1000 with 1 Liter extractor column and 2 separators features CO2 liquefaction and recycling system allowing CO2 to be reused repeatedly. Temperature control in separators with bottom gas feeding or cyclone flow feature. Trap solution including water or alcohol can be added to separators.

Technical Specifications

Extraction vessel(s)
Number of vessels 1
Working volume of one vessel 1 L
Maximum operating temperature +70 °C, optionally up to 200 °C
Maximum operating pressure 345 bar
Test pressure 580 bar
Material Stainless steel (AISI 316L)
Separators for fractionation
Number of separators 2 (optionally 3)
Working volume of one separator 300 mL
Maximum operating temperature +70 °C
Maximum operating pressure SP-1 = 200 bar (adjustable), SP-2 = 100 bar (optionally third separator with pressure adjustable to 200 bar is added)
Test pressure 350 bar (or 160 bar for a working pressure of 100 bar)
Material Stainless steel (AISI 316L)
High pressure pump
Maximum CO2 mass flow rate 100 g/min at MAWP
Pump type Dual-stage piston gas booster with steel (CK-45) housing and pneumatic drive (up to 700 bar).
Heating block
Electric resistance heater 1.5 kW
Cooling unit (chiller)
Recirculating chiller, cooling power 1000 kcal/hr
Type of heat exchanger Tubular
Power requirements
Supply 220 V, single phase (6 kW)
Energy and CO2 consumption
Average power usage 4 kWh
Average CO2 usage ≤150 g per extraction cycle (CO2 recovery efficiency 90–95%)
Automatic back pressure regulators (aBPR)

The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter.

Industrial automation system
PLC The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown.
Saving process parameters Up to 50 sets of process parameters may be saved into the system memory for rapid reloading.
Co-solvent system
Maximum co-solvent flow rate 30 ± 5 mL/min
Pump type Booster with a maximum working pressure of 360 bar (optionally 720 bar)
Disruption of raw material cells and cell walls via rapid pressure drop

Time-programmable sudden pressure drop during extraction facilitates expansion of CO2 that has penetrated the cells of the raw material. This rapid expansion ruptures cell walls and increases both the recovery of extract as well as the extraction rate.

Technical safety

Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.

Certifications

The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking.

Optional Modules & Upgrades
Additional extraction vessel 1 L
Additional separator vessel 300 mL
CO2 recirculation line filtration system
CO2 inlet particle filter
Co-solvent pump (30 mL/min)
Electropneumatic flow regulation system
Pressure increase to 600 bar
Pressure increase to 700 bar
Cooling of 1st or 3rd separator (-10 °C)
Impregnation module
Micronization module
Coriolis flowmeter, Bass Instruments
Maintenance Package (5 years)
Switch to AISI 304 stainless steel
Installation & Layout

Installation and training of equipment operators (1 main operator and 1 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. In this case, the required space is 5 × 3 × 3 meters. The specified space does not include other premises necessary for work (warehouse, laboratory, etc.).

Product Comparison Table

Product
Volume

Pressure

Temperature

Separator

CO₂ Flow
SC-500 0.5 L 345 bar +70 °C 2 50 g/min
F-500 0.5 L 345 bar +70 °C 2 50 g/min
SC-1000
This Product
1 L 345 bar +70 °C 2 100 g/min
SUPEREX SC-1000 SUB-CRITICAL 1 L 345 bar +70 °C 2 100 g/min
TH-1000 1 L 345 bar +70 °C 2 100 g/min
F-1000 1 L 345 bar +70 °C 2 100 g/min
SC-2000 2 L 345 bar +70 °C 2 200 g/min
SC-4000 4 L 345 bar +70 °C 2 400 g/min
AERO-1000 1.0 L 345 bar +70 °C 2 100 mL/min
AERO-5000 5 L 345 bar +70 °C 2 500 mL/min