Affordable, Reliable and Accessible Technology.

Get in Touch : Fevziçakmak Mah. Aslım Cad. No:92/D
Karatay/Konya
42050 - TÜRKİYE
Tel: +90 507 897 79 66 Tel: +90 332 346 46 24 Tel: +90 507 897 79 66 info@superex.com.tr export@superex.com.tr

SUPEREX P-60

P-60
  • 30L or 30L + 30L Extractor column
  • Developed design for pilot and industrial scale productions,
  • 2 or 3 separator columns,
  • Connection apparatus that provides replaceable cyclone flow or liquid trapping in separators,
  • 345 bar maximum working pressure,
  • 70 C maximum operating temperature,
  • High carbon dioxide flow rate (5 kg/min)
  • Fully automatic pressure boost, gas flow and pressure reduction process,
  • High precision PID temperature control algorithm,
  • Fully automatic adaptive pressure, flow control,
  • Fully automatic liquefaction and recovery system,
  • High energy efficiency heat pump (COP=6),

Ürün Açıklaması

The P-60 has 30L or 30L + 30L extractor column developed for pilot and industrial scale productions. Features 2 or 3 separator columns with 345 bar maximum pressure, 70°C temperature, and 5 kg/minute CO2 flow rate. Fully automatic pressure boost with high precision PID temperature control algorithm and up to 95% CO2 recycling efficiency.

Technical Specifications

Extraction vessel(s)
Number of vessels 2 (optionally 3)
Working volume of one vessel 60 L
Maximum working temperature +70 °C (optionally up to 200 °C)
Maximum working pressure 345 bar (optionally up to 700 bar)
Test pressure 580 bar (or 1120 bar for a maximum working pressure of 700 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Separators for fractionation
Number of separators 2 (optionally 3)
Working volume of one separator 20 L
Maximum working temperature +70 °C
Maximum working pressure SP-1 = 200 bar (adjustable), SP-2 = 100 bar
Test pressure 320 bar (or 160 bar for a maximum working pressure of 100 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Pressurization system

Hydraulic high-pressure pump, CO2 flow rate 6 kg/min (at MAWP). Optionally the flow rate is increased to 12 kg/min for the triple vessel configuration.

Heating unit
Heating jacket with continuous water circulation 43 kW
Cooling unit
Cooling power 42500 kcal/hr
Type of heat exchanger Plate
Power requirements
Supply 380 V, tri-phase
Power usage and CO2 consumption
Average power consumption 26 kWh (approx.)
Average CO2 consumption CO2 recirculation >95%
Automatic back pressure regulators (aBPR)

The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter. Our back pressure regulators are designed and manufactured in-house.

Industrial automation system
PLC The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown.
Saving process parameters Up to 50 sets of process parameters may be saved into the system memory for rapid reloading (this may optionally be increased).
Liquid feed pump and an optional co-solvent pump
Maximum flow rate 600 ± 18 mL/min (optionally 1200 ± 36 mL/min)
Pump type Booster with a maximum working pressure of 720 bar
Technical safety

Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.

Certifications

The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking. Optional ASME certification for North America (ASME VIII, div. 1), with CRN numbers for all equipment and instrumentation specifically for Canada.

Installation & Layout

Installation and training of equipment operators (1 main operator and 2 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. The triple vessel configuration extends the length by ca. 1 m. We recommend a ventilation system with continuous air extraction.

Product Comparison Table

Product
Volume

Pressure

Temperature

Separator

CO₂ Flow
P-20 20 L 345 bar +70 °C 2 200 ± 6 mL/min
P-60
This Product
60 L 345 bar +70 °C 2 600 ± 18 mL/min
P-100 100 L 345 bar +70 °C 2 1000 ± 30 mL/min
P-200 200 L 345 bar +70 °C 2 2000 ± 60 mL/min
P-600 600 L 345 bar +70 °C 2 6000 ± 180 mL/min
P-1000 1000 L 345 bar +70 °C 2 10000 ± 300 mL/min