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The P-60 has 30L or 30L + 30L extractor column developed for pilot and industrial scale productions. Features 2 or 3 separator columns with 345 bar maximum pressure, 70°C temperature, and 5 kg/minute CO2 flow rate. Fully automatic pressure boost with high precision PID temperature control algorithm and up to 95% CO2 recycling efficiency.
| Number of vessels | 2 (optionally 3) |
| Working volume of one vessel | 60 L |
| Maximum working temperature | +70 °C (optionally up to 200 °C) |
| Maximum working pressure | 345 bar (optionally up to 700 bar) |
| Test pressure | 580 bar (or 1120 bar for a maximum working pressure of 700 bar) |
| Material | Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm |
| Number of separators | 2 (optionally 3) |
| Working volume of one separator | 20 L |
| Maximum working temperature | +70 °C |
| Maximum working pressure | SP-1 = 200 bar (adjustable), SP-2 = 100 bar |
| Test pressure | 320 bar (or 160 bar for a maximum working pressure of 100 bar) |
| Material | Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm |
Hydraulic high-pressure pump, CO2 flow rate 6 kg/min (at MAWP). Optionally the flow rate is increased to 12 kg/min for the triple vessel configuration.
| Heating jacket with continuous water circulation | 43 kW |
| Cooling power | 42500 kcal/hr |
| Type of heat exchanger | Plate |
| Supply | 380 V, tri-phase |
| Average power consumption | 26 kWh (approx.) |
| Average CO2 consumption | CO2 recirculation >95% |
The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter. Our back pressure regulators are designed and manufactured in-house.
| PLC | The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown. |
| Saving process parameters | Up to 50 sets of process parameters may be saved into the system memory for rapid reloading (this may optionally be increased). |
| Maximum flow rate | 600 ± 18 mL/min (optionally 1200 ± 36 mL/min) |
| Pump type | Booster with a maximum working pressure of 720 bar |
Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.
The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking. Optional ASME certification for North America (ASME VIII, div. 1), with CRN numbers for all equipment and instrumentation specifically for Canada.
Installation and training of equipment operators (1 main operator and 2 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. The triple vessel configuration extends the length by ca. 1 m. We recommend a ventilation system with continuous air extraction.
| Product |
Volume |
Pressure |
Temperature |
Separator |
CO₂ Flow |
|---|---|---|---|---|---|
| P-20 | 20 L | 345 bar | +70 °C | 2 | 200 ± 6 mL/min |
|
P-60
This Product |
60 L | 345 bar | +70 °C | 2 | 600 ± 18 mL/min |
| P-100 | 100 L | 345 bar | +70 °C | 2 | 1000 ± 30 mL/min |
| P-200 | 200 L | 345 bar | +70 °C | 2 | 2000 ± 60 mL/min |
| P-600 | 600 L | 345 bar | +70 °C | 2 | 6000 ± 180 mL/min |
| P-1000 | 1000 L | 345 bar | +70 °C | 2 | 10000 ± 300 mL/min |