SUPEREX P-100

Extraction Vessel Volume: 50 L (or 50×50 L)
Industrial Production with Special Design
3 Units of 15 L Separators (Two with Pressure and Temperature Control)
Separators have interchangeable accessories for cyclone flow or liquid trap.
Maximum Operating Pressure: 345 bar
Maximum Operating Temperature: 70°C
High CO₂ Flow Rate (5 kg/min)
Auxiliary Solvent Feeding System (500 ml/min)
Fully Automatic Pressure Boosting, Solvent Feeding, and Pressure Reduction
High Accuracy PID Algorithm for Temperature Control
Fully Automatic Pressure Regulators
Fully Automatic Adaptive CO₂ Pressure and Flow Control
Fully Automatic Liquidation and Recirculation System for CO₂ Reuse with 99% Efficiency
High Efficiency Heat Pump COP=6
Maximum pressure increased to 600 bar (test pressure 900 bar).
Maximum extraction temperature increased to 90°C.
Additional 50 L extraction tank.
Cooling package for either the first or third separator chosen by the operator down to -10°C for more effective fractionation.
Bass Instruments Coriolis flow meter.
Annual Spare Parts and Accessories Package (ZİP).
Supercritical extraction device options.

Maximum pressure increased to 600 bar (test pressure 900 bar).
Maximum extraction temperature increased to 90°C.
Additional 50 L extraction tank.
Cooling package for either the first or third separator chosen by the operator down to -10°C for more effective fractionation.
Bass Instruments Coriolis flow meter.
Annual Spare Parts and Accessories Package (ZİP).
Supercritical extraction device options.

Ürün Açıklaması

The P-100 has 50 L or 50×50 L extraction vessel volume. Designed for industrial production with 3 units of 15 L separators, two with pressure and temperature control, 345 bar maximum pressure and 70°C temperature.

Technical Specifications

Extraction vessel(s)

Number of vessels	2 (optionally 3)
Working volume of one vessel	100 L
Maximum working temperature	+70 °C (optionally up to 200 °C)
Maximum working pressure	345 bar (optionally up to 700 bar)
Test pressure	580 bar (or 1120 bar for a maximum working pressure of 700 bar)
Material	Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm

Separators for fractionation

Number of separators	2 (optionally 3)
Working volume of one separator	33 L
Maximum working temperature	+70 °C
Maximum working pressure	SP-1 = 200 bar (adjustable), SP-2 = 100 bar
Test pressure	320 bar (or 160 bar for a maximum working pressure of 100 bar)
Material	Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm

Pressurization system

Hydraulic high-pressure pump, CO2 flow rate 10 kg/min (at MAWP). Optionally the flow rate is increased to 20 kg/min for the triple vessel configuration.

Heating unit

Heating jacket with continuous water circulation

73 kW

Cooling unit

Cooling power	72500 kcal/hr
Type of heat exchanger	Plate

Power requirements

Supply

380 V, tri-phase

Power usage and CO2 consumption

Average power consumption	44 kWh (approx.)
Average CO2 consumption	CO2 recirculation >95%

Automatic back pressure regulators (aBPR)

The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter. Our back pressure regulators are designed and manufactured in-house.

Industrial automation system

PLC	The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown.
Saving process parameters	Up to 50 sets of process parameters may be saved into the system memory for rapid reloading (this may optionally be increased).

Liquid feed pump and an optional co-solvent pump

Maximum flow rate	1000 ± 30 mL/min (optionally 2000 ± 60 mL/min)
Pump type	Booster with a maximum working pressure of 720 bar

Technical safety

Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.

Certifications

The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking. Optional ASME certification for North America (ASME VIII, div. 1), with CRN numbers for all equipment and instrumentation specifically for Canada.

Optional Modules & Upgrades

MINUS Additional extraction vessel 100 L

Additional separator vessel 35 L

Pressure increase to 500 bar

Cooling of 1st or 3rd separator (-10 °C)

Coriolis flowmeter, Bass Instruments

Maintenance Package (5 years)

Switch to AISI 304 stainless steel

Installation & Layout

Installation and training of equipment operators (1 main operator and 2 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. The triple vessel configuration extends the length by ca. 1 m. We recommend a ventilation system with continuous air extraction.

Product Comparison Table

Product	Volume	Pressure	Temperature	Separator	CO₂ Flow
P-20	20 L	345 bar	+70 °C	2	200 ± 6 mL/min
P-60	60 L	345 bar	+70 °C	2	600 ± 18 mL/min
P-100 This Product	100 L	345 bar	+70 °C	2	1000 ± 30 mL/min
P-200	200 L	345 bar	+70 °C	2	2000 ± 60 mL/min
P-600	600 L	345 bar	+70 °C	2	6000 ± 180 mL/min
P-1000	1000 L	345 bar	+70 °C	2	10000 ± 300 mL/min

Comparison Notes

Volume: Determines production scale and batch size
Pressure & Temperature: Affects extraction selectivity and product quality
Number of Separators: Fractionation and product diversity capability
CO₂ Flow: Determines process speed and extraction throughput

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