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42050 - TÜRKİYE
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SUPEREX P-200

P-200
  • CO₂ is used as the primary solvent
  • 2 × 100 L extraction vessels (345 bar – 70°C operating conditions)
  • Minimum 10 L stainless-steel absolute tank
  • High-pressure mechanical filtration system
  • PLC-based automation system
  • 10" touchscreen interface with remote monitoring capability
  • Data logging (datalogger) feature
  • Chiller unit for continuous recovery and process cooling
  • Hydraulically driven CO₂ pump
  • High CO₂ flow rate (10 kg/min)
  • CO₂ recovery tank
  • Safety relief valves on all high-pressure reactors
  • Full monitoring and control through the main control panel and remote access
  • Required air compressor included in the system
  • CO₂ cylinders supplied for operation
  • Weight-based CO₂ monitoring feature in the recovery system
  • Increase of the maximum pressure up to 500 bar (test pressure 850 bar)
  • Increase of the maximum extraction temperature up to 100°C
  • Additional extraction vessel with a volume of 100 L
  • Cooling package for the first or third separator (operator's choice) down to -10°C for more efficient fractionation
  • Coriolis flow meter by Bass Instruments
  • Annual Spare Parts and Accessories Kit (ZIP)
  • Increase of the maximum pressure up to 500 bar (test pressure 850 bar)
  • Increase of the maximum extraction temperature up to 100°C
  • Additional extraction vessel with a volume of 100 L
  • Cooling package for the first or third separator (operator's choice) down to -10°C for more efficient fractionation
  • Coriolis flow meter by Bass Instruments
  • Annual Spare Parts and Accessories Kit (ZIP)

Ürün Açıklaması

The P-200 is designed with 100 L or 100×100 L extraction vessel volume with 3 separators of 35 L each, two with pressure and temperature control. 10 kg/min CO2 flow rate with up to 99% CO2 recycling efficiency.

Technical Specifications

Extraction vessel(s)
Number of vessels 2 (optionally 3)
Working volume of one vessel 200 L
Maximum working temperature +70 °C (optionally up to 200 °C)
Maximum working pressure 345 bar (optionally up to 700 bar)
Test pressure 580 bar (or 1120 bar for a maximum working pressure of 700 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Separators for fractionation
Number of separators 2 (optionally 3)
Working volume of one separator 67 L
Maximum working temperature +70 °C
Maximum working pressure SP-1 = 200 bar (adjustable), SP-2 = 100 bar
Test pressure 320 bar (or 160 bar for a maximum working pressure of 100 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Pressurization system

Hydraulic high-pressure pump, CO2 flow rate 20 kg/min (at MAWP). Optionally the flow rate is increased to 40 kg/min for the triple vessel configuration.

Heating unit
Heating jacket with continuous water circulation 148 kW
Cooling unit
Cooling power 147500 kcal/hr
Type of heat exchanger Plate
Power requirements
Supply 380 V, tri-phase
Power usage and CO2 consumption
Average power consumption 89 kWh (approx.)
Average CO2 consumption CO2 recirculation >95%
Automatic back pressure regulators (aBPR)

The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter. Our back pressure regulators are designed and manufactured in-house.

Industrial automation system
PLC The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown.
Saving process parameters Up to 50 sets of process parameters may be saved into the system memory for rapid reloading (this may optionally be increased).
Liquid feed pump and an optional co-solvent pump
Maximum flow rate 2000 ± 60 mL/min (optionally 4000 ± 120 mL/min)
Pump type Booster with a maximum working pressure of 720 bar
Technical safety

Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.

Certifications

The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking. Optional ASME certification for North America (ASME VIII, div. 1), with CRN numbers for all equipment and instrumentation specifically for Canada.

Installation & Layout

Installation and training of equipment operators (1 main operator and 2 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. The triple vessel configuration extends the length by ca. 1 m. We recommend a ventilation system with continuous air extraction.

Product Comparison Table

Product
Volume

Pressure

Temperature

Separator

CO₂ Flow
P-20 20 L 345 bar +70 °C 2 200 ± 6 mL/min
P-60 60 L 345 bar +70 °C 2 600 ± 18 mL/min
P-100 100 L 345 bar +70 °C 2 1000 ± 30 mL/min
P-200
This Product
200 L 345 bar +70 °C 2 2000 ± 60 mL/min
P-600 600 L 345 bar +70 °C 2 6000 ± 180 mL/min
P-1000 1000 L 345 bar +70 °C 2 10000 ± 300 mL/min