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SUPEREX P-20

P-20

Ürün Açıklaması

The P-20 has 10 L or 2x10 L volume extraction column designed for efficient industrial production. Features three 4 L separators, two pressure and temperature controlled. Maximum 345 Bar pressure and 70°C temperature with 3 kg/min high-speed CO2 flow. Fully automatic pressure increase, solvent feeding with high precision PID algorithm temperature control.

Technical Specifications

Extraction vessel(s)
Number of vessels 2 (optionally 3)
Working volume of one vessel 20 L
Maximum working temperature +70 °C
Maximum working pressure 345 bar (optionally 700 bar)
Test pressure 580 bar (or 1120 bar for a maximum working pressure of 700 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Separators for fractionation
Number of separators 2 (optionally 3)
Working volume of one separator 7 L
Maximum working temperature +70 °C
Maximum working pressure SP-1 = 200 bar (adjustable), SP-2 = 100 bar
Test pressure 320 bar (or 160 bar for a maximum working pressure of 100 bar)
Material Stainless steel AISI 316L (optionally AISI 304) honed to an Ra of < 2 µm
Pressurization system

Hydraulic high-pressure pump, CO2 flow rate 3 kg/min (at MAWP). Optionally the flow rate is increased to 6 kg/min for the triple vessel configuration.

Heating unit
Heating jacket with continuous water circulation 15 kW
Cooling unit
Cooling power 15000 kcal/hr
Type of heat exchanger Plate
Power requirements
Supply 380 V, tri-phase
Power usage and CO2 consumption
Average power consumption 12–14 kWh
Average CO2 consumption 2.0 kg per working cycle (CO2 recirculation >98%)
Automatic back pressure regulators (aBPR)

The CO2 flow rate is precisely controlled by automatic back pressure regulators, reducing potential for operator error. Mass flow rate is monitored by installing the optional Coriolis mass flow meter. Our back pressure regulators are designed and manufactured in-house.

Industrial automation system
PLC The system control panel is used to set and monitor all process conditions of pressure, temperature, solvent and co-solvent supply, pressure reduction and CO2 recycling. The software fully automates the extraction process (including static and dynamic extraction modes) and includes exhaustive routines for emergency shutdown.
Saving process parameters Up to 50 sets of process parameters may be saved into the system memory for rapid reloading (this may optionally be increased).
Liquid feed pump and an optional co-solvent pump
Maximum flow rate 200 ± 6 mL/min (optionally 400 ± 10 mL/min)
Pump type Booster with a maximum working pressure of 720 bar
Technical safety

Potential hazards caused by dangerous increases in pressure, temperature, and/or wear of sealing elements are completely prevented by software using a system of instrumentation and safety valves installed on each high-pressure element. In case of danger, the installation goes into emergency mode and all systems can be turned off using the emergency shutdown button.

Certifications

The system is fully certified under Directive 2006/42/EC and possesses the Conformité Européenne (CE) marking. Optional ASME certification for North America (ASME VIII, div. 1), with CRN numbers for all equipment and instrumentation specifically for Canada.

Optional Modules & Upgrades
MINUS Additional extraction vessel 20 L
Additional separator vessel 7 L
Pressure increase to 500 bar
Cooling of 1st or 3rd separator (-10 °C)
Coriolis flowmeter, Bass Instruments
Maintenance Package (5 years)
Switch to AISI 304 stainless steel
Installation & Layout

Installation and training of equipment operators (1 main operator and 2 supporting personnel) may take place at the production site or other location. We recommend separating the supporting infrastructure (compressor, cooling system) from the equipment operation department. The system dimensions are 380 × 350 × 510 cm (L × W × H). The required space is 8 × 6 × 5.5 meters. The triple vessel configuration extends the length by 1 m. The space does not include other premises necessary for work. We recommend a ventilation system with continuous air extraction.

Product Comparison Table

Product
Volume

Pressure

Temperature

Separator

CO₂ Flow
P-20
This Product
20 L 345 bar +70 °C 2 200 ± 6 mL/min
P-60 60 L 345 bar +70 °C 2 600 ± 18 mL/min
P-100 100 L 345 bar +70 °C 2 1000 ± 30 mL/min
P-200 200 L 345 bar +70 °C 2 2000 ± 60 mL/min
P-600 600 L 345 bar +70 °C 2 6000 ± 180 mL/min
P-1000 1000 L 345 bar +70 °C 2 10000 ± 300 mL/min