What are P Series pilot systems?

Pilot systems are designed for scales where you can reach production volumes and see your products' market share. They help determine the boundary conditions that define industrial system design and costs.

What capacity does the P-20 system work with?

The P-20 has 10 L or 2x10 L volume extraction column. Maximum working pressure is 345 bar and maximum temperature is 70°C. High-speed CO2 flow is 3 kg/min with three 4 L separators, two pressure and temperature controlled.

What features does the P-60 system have?

The P-60 has 30L or 30L + 30L extractor column. Maximum pressure is 345 bar, temperature is 70°C, and CO2 flow rate is 5 kg/minute with 2 or 3 separator columns.

What capacity does the P-100 system work with?

The P-100 has 50 L or 50×50 L extraction vessel volume. Designed for industrial production with 3 units of 15 L separators, two with pressure and temperature control, 345 bar maximum pressure and 70°C temperature.

What capacity is the P-200 system designed with?

The P-200 is designed with 100 L or 100×100 L extraction vessel volume with 3 separators of 35 L each, two with pressure and temperature control. 10 kg/min CO2 flow rate with up to 99% CO2 recycling efficiency.

What CO2 flow rate does the P-600 system provide?

The P-600 has 300 L or 2×300 L extraction vessel volume and provides 30 kg/minute CO2 flow rate with three 35 L separators and up to 95% CO2 recycling efficiency.

What features does the P-1000 system have?

The P-1000 has total 1000L (4x250 L or 2x500 L) extractor vessels with 50 kg/minute high carbon dioxide flow rate. It provides up to 3 times lower energy consumption than other SFE systems and has high moisture content extraction capability (Patent No: 2022/008231).

Can the P-1000 system extract from high moisture content products?

Yes, the P-1000 has the ability to extract from products with high moisture content with patent protection (Patent No: 2022/008231) and features specialized design for moisture-rich materials.

What is machine parking in pilot systems?

If raw material variety is high, specialized machines can be purchased for similar products. For example, 10+10 L, 30+30 L, and 100+100 L systems can be used separately for different product groups.

What is the efficiency of CO2 recovery system?

CO2 recovery system provides up to 95% efficiency in pilot systems P-20, P-60, and P-100. P-200 and higher systems achieve up to 99% efficiency with high-energy efficient heat pump technology.

What are the energy efficiency advantages of P-1000?

The P-1000 provides up to 3 times lower energy consumption than other SFE systems through high-efficiency heat pump technology (Patent No: 2022/020748) and optimized process design.

What is the typical production capacity in pilot systems?

A 30+30 Liter pilot system can process approximately 150 kilograms of dry ground plant daily. These capacity levels are particularly significant in the pharmaceutical industry.

Industrial-Scale Supercritical CO2 Extraction Machine

SUPEREX P-20

10 L or 2×10 L extraction column,
Special design for efficient industrial production,
3 separators of 4 L each (two with pressure and temperature control),
Interchangeable nozzles in the separators for cyclone flow or liquid trapping,
Maximum operating pressure 345 bar,
Maximum operating temperature 70°C,
High CO₂ flow rate (3 kg/min)
Co-solvent delivery system (1 L/min)
Fully automatic pressurization, solvent feeding and depressurization
High-precision PID algorithm for temperature control,
Fully automatic back-pressure regulators,
Fully automatic adaptive control of pressure and CO₂ flow,
Fully automatic CO₂ liquefaction and recycling for reuse with up to 95% efficiency,
High energy efficiency heat pump (COP=6),

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SUPEREX P-60

P-60 .Video

30L or 30L + 30L Extractor column
Developed design for pilot and industrial scale productions,
2 or 3 separator columns,
Connection apparatus that provides replaceable cyclone flow or liquid trapping in separators,
345 bar maximum working pressure,
70 C maximum operating temperature,
High carbon dioxide flow rate (5 kg/min)
Fully automatic pressure boost, gas flow and pressure reduction process,
High precision PID temperature control algorithm,
Fully automatic adaptive pressure, flow control,
Fully automatic liquefaction and recovery system,
High energy efficiency heat pump (COP=6),

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SUPEREX P-100

Extraction Vessel Volume: 50 L (or 50×50 L)
Industrial Production with Special Design
3 Units of 15 L Separators (Two with Pressure and Temperature Control)
Separators have interchangeable accessories for cyclone flow or liquid trap.
Maximum Operating Pressure: 345 bar
Maximum Operating Temperature: 70°C
High CO₂ Flow Rate (5 kg/min)
Auxiliary Solvent Feeding System (500 ml/min)
Fully Automatic Pressure Boosting, Solvent Feeding, and Pressure Reduction
High Accuracy PID Algorithm for Temperature Control
Fully Automatic Pressure Regulators
Fully Automatic Adaptive CO₂ Pressure and Flow Control
Fully Automatic Liquidation and Recirculation System for CO₂ Reuse with 99% Efficiency
High Efficiency Heat Pump COP=6
Maximum pressure increased to 600 bar (test pressure 900 bar).
Maximum extraction temperature increased to 90°C.
Additional 50 L extraction tank.
Cooling package for either the first or third separator chosen by the operator down to -10°C for more effective fractionation.
Bass Instruments Coriolis flow meter.
Annual Spare Parts and Accessories Package (ZIP).
Supercritical extraction device options.

Maximum pressure increased to 600 bar (test pressure 900 bar).
Maximum extraction temperature increased to 90°C.
Additional 50 L extraction tank.
Cooling package for either the first or third separator chosen by the operator down to -10°C for more effective fractionation.
Bass Instruments Coriolis flow meter.
Annual Spare Parts and Accessories Package (ZIP).
Supercritical extraction device options.

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SUPEREX P-200

CO₂ is used as the primary solvent
2 × 100 L extraction vessels (345 bar – 70°C operating conditions)
Minimum 10 L stainless-steel absolute tank
High-pressure mechanical filtration system
PLC-based automation system
10" touchscreen interface with remote monitoring capability
Data logging (datalogger) feature
Chiller unit for continuous recovery and process cooling
Hydraulically driven CO₂ pump
High CO₂ flow rate (10 kg/min)
CO₂ recovery tank
Safety relief valves on all high-pressure reactors
Full monitoring and control through the main control panel and remote access
Required air compressor included in the system
CO₂ cylinders supplied for operation
Weight-based CO₂ monitoring feature in the recovery system
Increase of the maximum pressure up to 500 bar (test pressure 850 bar)
Increase of the maximum extraction temperature up to 100°C
Additional extraction vessel with a volume of 100 L
Cooling package for the first or third separator (operator's choice) down to -10°C for more efficient fractionation
Coriolis flow meter by Bass Instruments
Annual Spare Parts and Accessories Kit (ZIP)

Increase of the maximum pressure up to 500 bar (test pressure 850 bar)
Increase of the maximum extraction temperature up to 100°C
Additional extraction vessel with a volume of 100 L
Cooling package for the first or third separator (operator's choice) down to -10°C for more efficient fractionation
Coriolis flow meter by Bass Instruments
Annual Spare Parts and Accessories Kit (ZIP)

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SUPEREX P-600

300 Lt or 2×300 Lt / 600 Lt Volume Extraction Vessels
Designed for efficient industrial production
Three separators, each with a capacity of 35 L (two are pressure and each temperature controlled)
Separators include interchangeable nozzles for cyclone flow or liquid retention
Maximum operating pressure: 345 bar
Maximum operating temperature: 70°C
High-speed CO₂ flow (30 kg/min)
Auxiliary solvent feeding system (3 L/min)
Fully automatic pressure increase, solvent feeding, and pressure reduction
High-precision PID algorithm for temperature control
Fully automatic pressure regulators
Fully adaptive control of pressure and CO₂ flow
Fully automatic CO₂ liquefaction and recycling system with up to 95% efficiency for reuse
High-energy efficient heat pump (COP = 6)

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SUPEREX P-1000

Total (4x250 Lt=2x500 Lt) 1000Lt Extractor vessels,
Design developed for industrial scale production,
2 or 3 Separator Columns
Maximum Working Pressure Options: 345 or 500 bar
Maximum Working Temperature: 70 °C
Low Energy Consumption (up to 3 times lower than other SFE systems) (Patent No: 2022/020748)
High Carbon Dioxide Flow Rate (50 kg/min)
Fully Automatic Pressure Increase, Gas Flow, and Pressure Reduction Process
High-Precision PID Temperature Control Algorithm
Fully Automatic Pressure Control
Fully Automatic Adaptive Pressure and Flow Control
Fully Automatic Liquefaction and Recovery System
Ability to Extract from Products with High Moisture Content (Patent No: 2022/008231)
High-Efficiency Heat Pump (COP=6)

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Industrial-scale SFE Systems

SUPEREX P-20

SUPEREX P-60

SUPEREX P-100

SUPEREX P-200

SUPEREX P-600

SUPEREX P-1000